ZEISS METROTOM 6 scout

METROTOM 6 scout​

The powerhouse of resolution for CT inspection and metrology​ ​

ZEISS METROTOM 6 scout digitizes complex parts, including internal geometries, at the most advanced level of detail. The result is a complete 3D image for GD&T analysis or target/actual comparisons. The CT metrology system is an excellent choice for digitizing small plastic parts.​

  • Extremely high resolution​
  • High level of precision​
  • Automatic object positioning​
  • All-in-one software

High-resolution measurements of small plastic parts​

ZEISS Metrotom 6 scout is the perfect solution for non-destructive inspection and 3D metrology of components. Advanced measurement performance and seamless workflow ensure maximum reliability and precision in defect detection.​
Reveal what's hidden with other technologies​  ​
Reveal what's hidden with other technologies​  ​

Reveal what's hidden with other technologies​ ​

Resolution​

When digitizing a part, ZEISS METROTOM 6 scout achieves outstanding sharpness of detail: Firstly, because it uses a high-resolution 3k X-ray detector to acquire the measurement data, and secondly, because each part is measured in the best possible measuring position and therefore always at the highest possible resolution. The result can be seen in the image: On the left, measurement data generated with the ZEISS METROTOM 6 scout and on the right, the usual standard.​

Guarantees high precision​

​Guarantees high precision​

Accuracy

The ZEISS METROTOM 6 scout uses mathematical intelligence to generate its precise 3D measurement data. During the entire measuring process, it combines perfectly interlinked algorithms with digital modeling of the measuring room. It also offers optimized mechanical stability for all components relevant to the measurement. The bottom line: Based on the measuring results, you can evaluate the quality of a part in a truly reliable and highly accurate way and conduct further analysis.​

Centers parts automatically​

A 5-axis kinematics system with an integrated centering table optimally positions the part in the measuring volume. Simply place it in the machine's measuring room - the rest is done by the software.​

  • ZEISS INSPECT X-Ray​

    Comprehensive 3D data analysis with CT

    The software ZEISS INSPECT X-Ray offers an all-in-one workflow from data acquisition, reconstruction to easy-to-use analysis. It allows complete CT data evaluation – automated or customized – and is suitable even for beginners. Geometries, shrinkage holes or internal structures and assemblies can be analyzed precisely. Even small defects become visible through individual sectional images. You can also load volume data of several components into a project, perform a trend analysis, and compare the results to CAD data – all in just one software.

  • Automated defect detection with ZADD Segmentation

    Artificial intelligence in computed tomography​

    The ZADD Segmentation app for ZEISS INSPECT X-Ray detects even small and unsharp defects reliably, quickly, and automatically. Using powerful AI models, ZADD Segmentation can localize defects present in the CT scan. Several AI models for applications such as castings, injection-molded parts, and printed components are available.

  • ZEISS PiWeb​

    Transform quality data into meaningful results​

    The ZEISS PiWeb reporting and quality data management software helps to connect metrology results from different measuring technologies to shop floor decisions – for efficient tracking of your production quality and immediate results. Use ZEISS PiWeb to perform GR&R studies, control quality data management, work with manual data, create powerful statistics and profit from various ready-to-use standard report templates.

Software features for image acquisition and reconstruction

Performing efficient CT scans with ZEISS INSPECT X-Ray
  • Multi Material Artifact Reduction

    Multi Material Artifact Reduction

    See more details in your parts at the transition from metal to plastic: Multi Material Artifact Correction significantly reduces artifacts that occur when scanning workpieces with different materials and thicknesses, especially in connector-like parts with metal and plastic.

  • Vertical Field-of-View Extension

    Vertical Field-of-View Extension

    The high-precision positioning system, which leverages our tactile measurement expertise, has increased the size of components that can be reconstructed in the system to 400 mm in height. This means that large components can be completely captured in a single automated process, eliminating the need for time-consuming repositioning and alignment by the user.

  • Semi-Circle Scan

    Semi-Circle Scan

    Semi-Circle is a scan mode in which a part only needs to make slightly more than half a rotation instead of a full rotation. This allows you to scan specific regions in parts with higher resolution that would otherwise be geometrically limited by a full rotation.

  • Separation​  ​

    Separation

    Automatic separation increases productivity by scanning multiple components at once and automatically evaluating them separately, significantly reducing scanning time and operator interaction.

ZEISS METROTOM​

Technical data

Feature

X-Ray source

225 kV

X-Ray detector

Resolution: 3008 x 2512 pixels

Measuring area

d: 240 mm ​
h: 400 mm​

Voxel size

2 µm - 80 µm​

Dimension

H. 2210 mm​
W. 2200 mm​
D. 1230 mm​

Weight

4800 kg

Field of application

First article inspection, tool correction, inspection during ongoing production​

Inspection features

Internal structures, wall thickness, material defects, pores, and shrinkage cavities​

Measuring tasks

GD&T analysis, nominal-actual comparison, assembly analysis​

Schedule a demo at a ZEISS Quality Excellence Center near you

ZEISS Quality Excellence Centers in Southeast Asia provide hands-on access to the latest metrology solutions, including CMMs, 2D X-ray systems, 3D X-ray (computed tomography - CT) systems, light microscopes, digital microscopes, scanning electron microscopes and optical 3D scanners. Whether you need a live demo with your own parts or expert measurement services, our specialists are ready to support your quality assurance needs.

We have ZEISS Quality Excellence Centers in Malaysia, Thailand and Vietnam. We can also support your demo, training, measurement and inspection needs in Singapore, Indonesia and Philippines at our partners' sites.

Downloads

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Contact us​

Interested in exploring our products or services further? We're excited to offer you more details or a live demo, either remotely or in person.​

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