Metrology Training by ZEISS AUKOM and Geometric Dimensioning & Tolerancing (GD&T)

AUKOM Level 1 Certification Training by ZEISS

Global training standard for production measurement technology

The seminar lays and consolidates basic knowledge of production metrology for beginners and advanced metrologists. The approach used in the seminar is based on the latest findings. Furthermore, the seminar covers the latest knowledge regarding dimensional tolerancing, programming basics, measurement process planning and the machine and sensor technology used.

The enhanced understanding of measuring jobs and influencing parameters enables measuring technicians to reduce measuring uncertainties and thus to make measurement results more reliable and easier to compare. The minimization of costs and waste is supported.
 

Benefits of Attending the Training:

  • Increase your knowledge and to improve your measuring skills
  • Learn standardized methods of entire measuring runs
  • Receive in-depth training in all aspects of coordinate measuring technology
  • Obtain standardized knowledge and to enhance trust in your own measuring results
     

Who Should Attend
AUKOM training can benefit Production Metrologists, QA Managers, Design Engineers and CMM Operators. At the end of the training, all participants will undergo an examination based on the topics learnt. Participants who pass the examination will receive an official and accepted certificate from ZEISS Germany for successful completion of the AUKOM training.

 

What you will learn

1-1

Units
SI Units, incl. Definition and History, Base Quantities, Derived Quantities, Prefixes of Units, Angles, Conversion Degrees <-> Radian, Conventional Measuring and Test Equipment

1-2

Coordinate Systems
(Mathematical) Drawing Plane, Origin, Cartesian Coordinates, Right-Hand Rule, Translation and Rotation, Polar Coordinates, Cylindrical and Spherical Coordinate System

1-3

Coordinate Measuring Machines
History of CMMs, Cantilever/ Bridge/ Column/ Gantry Types, Differences in the Types, Axis Guide, Measuring Computer and Software, Work Holding Fixture, Accuracy of Coordinate Measuring Machines, CAA Correction, Form Measuring Machines

1-4

Sensors
Sensor Selection, Stylus System, Stylus, Optical Sensors, Image Processing, Laser Triangulation

1-5

Basic Definitions
Drawing Entries (Dimensions, Tolerance Symbols), Standard Reference, Differences Nominal Element - Real Element - Extracted Element - Associated Element, Free Form Surfaces

1-6

Dimensional Tolerance
Dimensional Tolerances, Taylor’s Principle, Standards, Symbols and Drawing Entries, Length Dimensions, Angular Dimensions, Limiting Dimensions and Fits, ISO Fitting/Mating System, Common Tolerances

1-7

Geometric Elements
Standard Form Elements: Plane/ Cylinder/ Cone/ Sphere/ Line/ Circle/ Point/ Ellipse, Vector, Normal Vector, Minimum Number of Points, Projection

1-8

Geometric Constructions
Calculation of Characteristics Out of Two Geometrical Features (Distance, Angle), Calculation of Features Out of Two Geometrical Features (Intersection, Symmetry), Calculation of New Features Out of Some Geometrical Features (Construction)

1-9

Preparing a Measurement on the CMM
Standardized Temperature, Part Cleaning, Temperature Control, Fixturing, (Avoiding Distortion), Fixturing Systems, CMM and Software Startup

1-10

Stylus Selection and Qualification
Stylus System Selection, Stylus Qualification, Reference Sphere, Reference Stylus, Stylus Sphere Radius Correction, Stylus Tip Bending Correction, Mechanical Filter Effect of the Stylus, Errors of Incorrect Qualification

1-11

Measuring Using Coordinate Measuring Machines
Determining Part Coordinate System, Difference to Control Coordinate System, Manual and Automatic Alignment, Probing, References, Consequences of Collisions, Number of Probing Points and Their Distribution, Influences on Measuring Result

1-12

Evaluation of Measurement and Statistics
Importance of Statistical Parameters, Outliers, Scattering, Histogram Representation, Compensation Methods, Influences on Measuring Result

1-13

Inspection Planning
Completely Defined Characteristic, Purpose of the Measurement, Production of Workpiece, Function of Workpiece, Feature Description, Manufacturing Methods and Accuracies, Shape Deviations, Uncertainty Effects, Awareness of Measuring Uncertainty, Inspection Planning, Identifying Measuring Features

1-14

Documentation and Quality Management
Measurement Reports, Quality Control Charts, Cooperation Between Design - Production - Testing, Reproducible and Clear Measurement Documentation, Measuring Strategy Documentation

Course fees per pax

  • Singapore - SGD2,000 for training; SGD320 for certification
  • Thailand - THB24,000 for training; THB7,600 for certification
  • Customers with a valid Software Maintenance Agreement will receive 20% off certification costs

If you have metrology experience and would like to go straight to the AUKOM 1 certification test, please contact us for arrangements. This will enable you to proceed with the AUKOM 2 training after successfully passing the certification test.

Promotion: "Pay 1, Send 2"
Pay for 1 participant's training, and send 2 participants from the same company.
Offer valid until 30 September 2020.

Additional notes

  • A certificate is given to each participant after successful completion of the training
  • Training costs quoted are excluding VAT / taxes
  • For off-site (our facility) exclusive training, we require a minimum of 6 participants
  • For on-site (your facility) exclusive training, we require a minimum of 8 participants (excluding travel expenses); and training date to be confirmed after enrollment

Register here today

Training dates

Due to the current COVID-19 situation, all group classes outside of Thailand are postponed to a later date. We thank you for your understanding on the matter.

Promotions

Applicable to all AUKOM training:
Pay 1, Send 2
Until 30 September 2020

  • Pay for the training price for 1 participant, and send 2 participants from the same company
  • "Pay 1, Send 2" applies to training costs only
  • Fees for certifications are to be paid on an individual basis
  • Customers with valid SMA contracts receive 20% off on certification fees
  • For training after 30 September 2020, participants can still enjoy the "Pay 1, Send 2" promotion if payment has been made before 30 September 2020

AUKOM Level 2 Certification Training by ZEISS

Global training standard for production measurement technology

The seminar furthers basic knowledge of production metrology for advanced measuring technicians. The approach used in the seminar is based on the latest findings. The content comprises the latest knowledge on the topic, form and positional tolerance, test plan interpretation, programming, monitoring, and the machine and sensor technology used.

An enhanced understanding of measuring jobs and influencing parameters enables measuring technicians to reduce measuring uncertainties and thus to make measurement results more reliable and easier to compare. The minimization of costs and waste is supported.

Prerequisite: Certificate for AUKOM Level 1


What you will learn

2-1

Overview of the Entire Measuring Process
Short repetition of the contents of AUKOM Level 1

2-2

Geometric Overview
Standard Geometric Elements, Surface and Space Points, Punched Hole/Slot, Tetragonal/Hexagonal Hole, Symmetry, Perpendicular, Parallelism, Angle in Space, Coordinate System Transformations

2-3

Form and Positional Tolerances
Introduction to the Form and Positional Tolerances, Symbols and Drawing Entries, Form Tolerances, Reference Designation, Directional, Positional and Runout Tolerances, General Tolerances

2-4

Measuring Strategy
Define Clamping Setups and References (Practical Instructions), Order of Reference and Origin Selection, Iterative Alignment, Alignment According to the 3-2-1 and Best-Fit Methods (3-D Fit), Measuring Element and Auxiliary Elements, Machine Grid Measurements, Contour Measurements, Measurement with Cylinder Surfaces, etc.

2-5

Probing Strategy - Tactile
Number and Distribution of Probing Points, Probing Force and Speed, incl. Material Properties, Stylus Diameter, Special Styli, Scanning

2-6

Probing Strategy - Image Processing
Single-shot measurement, Multi-shot measurement, Edge finder, Contour image processing, Projection optics, Illumination, Filter, Scanning, Autofocus

2-7

Probing Strategy - Distance Sensors
Laser triangulation sensors, Foucault sensor, White light sensor, Light section sensor, Photogrammetry, Fringe protection, Influence on the measuring results

2-8

CNC Programming
Teach-In, Offline Programming, Measuring against CAD Data, Clarity and Self-Explanatoriness of Variables, Modules and Programs

2-9

Measurement of Free Form Surfaces
Element types in Free Form Surface Metrology, Effect of a 3D-Fit, Different Measuring Strategies, Programming Methods for Establishing Measurement Sequences

2-10

Evaluation
Evaluation Criteria: Function-oriented and Manufacturing-oriented Evaluation Methods, Differences in the Association Methods (Gauss, Envelope, Minimum Requirement), Constructions, Graphic and Tabular Evaluation, Measurement Logs

2-11

Effects on the Measurement Result
Effects on the Measurement Result, Reduction of Measurement Uncertainty, Detection and Reduction of Systematic and Random Effects, Temperature Compensation

2-12

Documentation
Principles of Documented and Reproducible Documentation, Graphic Evaluation, Form Plots, Measurement Reports and Their Improvement

2-13

Test Equipment Monitoring
Test Equipment Monitoring, incl. Monitoring Strategies, Test Specimen, Normals, Monitoring and Acceptance Test of Coordinate Measuring Machines, Qualification Chain

2-14

Good Measurement Practice
Good Measurement Practice, Necessity of Cooperation

Course fees per pax

  • Singapore - SGD2,000 for training; SGD320 for certification
  • Thailand - THB24,000 for training; THB7,600 for certification
  • Customers with a valid Software Maintenance Agreement will receive 20% off certification costs

If you have metrology experience and would like to go straight to the AUKOM 1 certification test, please contact us for arrangements. This will enable you to proceed with the AUKOM 2 training after successfully passing the certification test.

Promotion: "Pay 1, Send 2"
Pay for 1 participant's training, and send 2 participants from the same company.
Offer valid until 30 September 2020.

Additional notes

  • A certificate is given to each participant after successful completion of the training
  • Training costs quoted are excluding VAT / taxes
  • For off-site (our facility) exclusive training, we require a minimum of 6 participants
  • For on-site (your facility) exclusive training, we require a minimum of 8 participants (excluding travel expenses); and training date to be confirmed after enrollment

Register here today

Training dates

Due to the current COVID-19 situation, all group classes outside of Thailand are postponed to a later date. We thank you for your understanding on the matter.

Thailand
14 - 18 September 2020

Promotions

Applicable to all AUKOM training:
Pay 1, Send 2
Until 30 September 2020

  • Pay for the training price for 1 participant, and send 2 participants from the same company
  • "Pay 1, Send 2" applies to training costs only
  • Fees for certifications are to be paid on an individual basis
  • Customers with valid SMA contracts receive 20% off on certification fees
  • For training after 30 September 2020, participants can still enjoy the "Pay 1, Send 2" promotion if payment has been made before 30 September 2020

Geometric Dimensioning & Tolerancing (GD&T) Training

Enhance your knowledge and technical skills

Geometric Dimensioning & Tolerancing (GD&T) is a crucial skill of specifying engineering design and drawing requirements with respect to actual functions and relationships of part features.

In our fast-paced industries and with the increasing demand for more specifically and economically stated engineering design requirements, today's manufacturing professionals must thoroughly understand this universal engineering language to stay valuable.

Benefits of attending the training:

  • Learn proficiency in reading engineering drawings
  • Understand the latest in metrology techniques
  • Gain basic knowledge of GD&T Symbols meanings and applications
  • Successfully convey design intent, improve quality and reduce costs in design-to-manufacturing process
  • Apply the latest in tolerance management tool


Who Should Attend
Individuals who are looking to improve or start their GD&T knowledge, as well as those who wish to refresh their knowledge alike. Draftspersons, tool designers, technical inspectors, mechanical engineering technicians, and machine shop and tool-room supervisors. If you are a manufacturing and project engineer, quality control team member, engineering manager or supervisor, you will also find this seminar beneficial.


What you will learn

Day 1

  • Introduction and Assessment
  • Basics of Technical Drawings (Overview)
  • Size Tolerancing
  • Basics
    • ASME Specialities (Rule #1)
    • ISO Specialities (Envelope (E) Vs. Independency, Modifiers)
    • ASME/ISO Difference in Drawings
  • Form Tolerancing: Roundness, Cylindricity, Straightness, Flatness

Day 2

  • Orientation Tolerances: Parallelism, Perpendicularity, Angularity
  • Reference Systems
    • Single Datum
    • Datum Systems, DFR

Day 3

  • Location
    • True Position in 2D
    • Datum Shift vs Bonus Tolerance
    • Composite Tolerance
    • Symmetry and Concentricity / Coaxiality
    • ASME/ISO Differences
  • Run out
    • Circular Runout
    • Total Runout
  • Profile
    • Profile of Line
    • Profile of Surface

 

Days 4 and 5 below can be included as an optional add-on

Day 4

  • CMM Measurement Strategies and Evaluation Methods
  • Form Errors: Roundness, Cylindricity, Straightness, Flatness
  • Directional Errors: Parallelism, Perpendicularity, Angularity
  • Base Systems Reference

Day 5

  • Location Errors
    • Position: Tolerance Zones in CALYPSO
    • Total Runout
  • Runout Errors: Axial Runout, Radial Runout
  • Profiles: Profile of Line, Profile of Surface

Course fees for the Philippines

Early Bird – PHP 31,000/pax (On or before 17 Jan 2020)
Normal Price – PHP 46,000/pax (18 Jan 2020 onwards)
3 pax and above per company – PHP 23,200/pax

Course fees for Singapore
Early Bird – SGD 1,000/pax (Register on or before 24 February 2020)
Normal Price – SGD 1,200/pax (25 February onwards)
3 pax and above per company – SGD 900/pax

Additional notes

  • A certificate is given to each participant after successful completion of the training
  • Training costs quoted are excluding VAT / taxes
  • For off-site (our facility) exclusive training, we require a minimum of 6 participants
  • For on-site (your facility) exclusive training, we require a minimum of 8 participants (excluding travel expenses); and training date to be confirmed after enrollment

Register here today

Training dates

There are currently no planned training dates. Please contact us to request for this training.

ZEISS CALYPSO Form & Location: Cookbook Strategies

(ISO / ASME)

Being a ZEISS CALYPSO Programmer, it is of paramount importance to know the correct way of applying GD&T - more particularly, the approach when using ISO or ASME standards.

Benefits of attending the training:

  • Learn the correct Geometric Features to be used in your CALYPSO measurement plan
  • Understand techniques in CALYPSO through the application of Filters and Outliers
  • Gain knowledge of how GD&T symbols are applied in CALYPSO
  • Successfully improve quality and reduce costs in the design-to-manufacturing process
  • Apply the latest in tolerance management tools

Who should attend
Individuals certified with the ZEISS Basic GD&T Course; individuals certified with the ZEISS CALYPSO Basic Course.

What you will learn

Day 1

  • Measuring and Analyzing with CALYPSO
  • Form Error of a Feature
  • Filter and Outliers in CALYPSO
    • Filter - cut-off and transmission range
  • Evaluation Methods
  • Form Test in CALYPSO
    • Straightness of plane / axis / surface lines / from axes with a common tolerance zone
    • Flatness planes / symmetry planes / reference length
    • Roundness of bores /cone /with reference angle
    • Cylinder form
  • Directional Errors in CALYPSO
  • Parallelism / Perpendicularity / Angularity

Day 2

  • Location Errors
    • Position
    • Tolerance Zones & Reference Systems
    • Bore Pattern
    • ISO and ASME
    • Coaxiality / Concentricity
    • Two Bearing Seats / Common Reference
    • MMC and LMC
    • Symmetry / Symmetry Planes and Mid-planes
    • Symmetry Cross Borehole to Mid-axis
  • Run Out Errors
    • Circular Runout / Radial and Axial
    • Total Runout
  • Profile
    • Profile of Line
    • Profile of Surface
  • Compound Tolerances
    • Compound Tolerances in ASME
    • Calculation and Methods in CALYPSO

Course date and fees for the Philippines

12 - 13 March 2020
Normal Price – PHP 36,800/pax 

Additional notes

  • A certificate is given to each participant after successful completion of the training
  • Training costs quoted are excluding VAT / taxes
  • For off-site (our facility) exclusive training, we require a minimum of 6 participants
  • For on-site (your facility) exclusive training, we require a minimum of 8 participants (excluding travel expenses); and training date to be confirmed after enrollment

Register here today

There are currently no planned training dates. Please contact us to request for this training.

Venues Around Southeast Asia

Training will be conducted at our ZEISS Quality Excellence Centres or offices in the region.

Singapore

ZEISS Quality Excellence Centre
50 Kaki Bukit Place, Level 1
Singapore 415926
 

Thailand

ZEISS Quality Excellence Centre
121/15 Moo 6
Tambon Don Huaro, Muang Chang Wat
Chonburi 20000, Thailand

Indonesia

ZEISS Metrology Centre
Grand Wisata Ruko Boulevard
Blok AA11 #33, Lambangsari
Kec. Tambun Sel., Kota Bekasi
Jawa Barat 17510, Indonesia

Philippines

Carl Zeiss Philippines Pte. Ltd.
Penthouse Unit A, Clipp Center
11th Ave. Corner 39th Street
Bonifacio Global City
Taguig 1634

We can tailor a customized agenda based on your organisation's needs. This can be conducted at your facility or at ours.
Email us for a free consultation.

Register here