For Semiconductor Labs

Accelerate your Failure Analysis and Process Characterization

Using ZEISS's Gemini technology

In the fast-paced semiconductor industry, achieving peak performance hinges on precision and adaptability. The miniaturization of semiconductor devices continues at an extraordinary rate, necessitating advanced imaging and analysis techniques to develop, characterize, and test these devices accurately. The ZEISS GeminiSEM series emerges as your ally, addressing common hurdles head-on: from the need for higher resolution on evolving devices and adapting to new architectures, to simplifying complex operations and customizing solutions for unique challenges.

With the ZEISS Gemini Field Emission Microscope, experience breakthroughs in semiconductor inspection and analysis. Our advanced technology minimizes beam-induced artifacts, ensuring that you achieve the highest level of accuracy and detail in your imaging. ZEISS low-kV imaging solutions offer the best in class material contrast making them ideal for analyzing new materials.

Learn how ZEISS GeminiSEM can elevate your semiconductor analysis with unparalleled precision, speed, and efficiency.

Are you facing these struggles in Failure Analysis?

✔️Struggling to achieve high-resolution high-magnification imaging on the latest semiconductor devices?

✔️Finding it challenging to keep up with the need for new detectors due to changing materials and device architecture ?

✔️Overwhelmed by the complexity and steep learning curves of advanced microscopy applications?

✔️Tired of manual, time-consuming navigation to locate defects identified in prior analyses?

✔️Concerned about causing damage with low kV imaging on advanced semiconductor devices and processes?

✔️Looking for custom software solutions tailored specifically to your semiconductor analysis challenges?

Facing these hurdles in your work? Explore how ZEISS GeminiSEM targets these very issues, delivering clarity and streamlined operations in your analyses.

Here is what is included when you download the compendium

  • xx
  • xx
  • xx
  • Array of 80 cantilevers for micro-beam bending experiments, laser cut in W foil in less than 30 mins

    Array of 80 cantilevers for micro-beam bending experiments, laser cut in W foil in less than 30 mins

High-resolution imaging unleashed

Unlock precision down to the nanoscale with Gemini column technology

Meeting stringent passive voltage contrast and visual inspection criteria in semiconductor failure analysis requires precise and detailed examination of delicate features. Gemini Column Technology offers unmatched low kV imaging capabilities, enabling users to study semiconductor devices with remarkable precision.

This technology ensures that even the most delicate features can be observed without compromising the sample's integrity. With excellent low kV imaging and a wide range of imaging voltages, users have the flexibility to explore device characteristics in depth, essential for achieving high standards in semiconductor failure analysis.

  • Three trenches laser-milled in copper, with cross-jet off (top) and cross-jet on (bottom)

Field free optics for electrical characterization

Solutions for Nanoprobing applications such as EBIC and EBIRCH Analysis

The ZEISS GeminiSEM series excels in immersion field-free imaging at ultra-low voltages, making it the ideal platform for nanoprobing and characterizing transistors without altering their properties. With the capability to clearly visualize 3nm or 5nm chip lines at voltages as low as 100-200V, ZEISS GeminiSEM enhances needle positioning accuracy during nano-probing. The low electric and magnetic fields on the specimen provide high sample flexibility and optimal performance, allowing for precise analysis and characterization of advanced semiconductor devices. This significantly improves the reliability and effectiveness of the failure analysis process.

ZEISS GeminiSEM's immersion-free optics ensure no perturbation during electronic property measurements. Its low voltage, high-resolution performance is perfect for beam-sensitive advanced node devices. Additionally, it boasts the most stable beam current in the industry, ensuring precision in electrical property measurements.

  • Alloy 600 sheet, polished cross-section in 3 laser step. Rough mill, fine polishing I and fine polishing II: 18 min preparation time

    Alloy 600 sheet, polished cross-section in 3 laser step. Rough mill, fine polishing I and fine polishing II: 18 min preparation time

  • EBSD map quality after post-processing with Neighbor Orientation Correlation (NOC) filter and Grain Dilation filter

Speed, precision and contrast with advanced detectors

Enhance your semiconductor analysis with ZEISS comprehensive range of detectors

Meeting the demands of imaging buried structures and navigating quickly and accurately requires fast scan speeds and high-resolution imaging with good signal-to-noise ratio at both high and low voltages. GeminiSEM provides a complete signal detection system to address these needs. The all-new Rapid BSD Detector enables rapid, high-resolution imaging, making it ideal for these tasks. Additionally, the ESB Detector, with its energy-selective filter, allows for imaging semiconductor devices with complex material chemistries and architectures. It provides superior material contrast, enabling the identification of even the finest material differences.

  • Infographics for subsurface sample preparation and analysis

Connected Microscopy to simplifying complex workflows

Effortless Transition from LM to SEM with ZEISS Correlative Microscopy

Navigating to a location in an SEM after identifying defects or targeted structures in a light microscope (LM) can be challenging because LM reveals internal structures while SEM primarily provides information about surface morphology. This challenge adds operational complexity and affects cycle time and throughput in physical failure analysis workflows. ZEISS Correlative Microscopy between LM and SEM solves this problem by enabling one-click navigation in SEM using a super high-resolution LM image. This approach significantly reduces operational complexity and improves cycle time and throughput.

  • Alloy 600 sheet, polished cross-section in 3 laser step. Rough mill, fine polishing I and fine polishing II: 18 min preparation time

    Alloy 600 sheet, polished cross-section in 3 laser step. Rough mill, fine polishing I and fine polishing II: 18 min preparation time

  • EBSD map quality after post-processing with Neighbor Orientation Correlation (NOC) filter and Grain Dilation filter

  • 3D Tomography video at targeted site-specific region-of-interest

Navigating with ease

Streamline defect identification with advanced navigational tools

Navigating to nanoscale structures requires high precision stages. ZEISS GeminiSEM systems are equipped with High Precision Stages, offering significantly increased precision in stage movements. Encoder-optimized XY axes achieve repeatability equivalent to that of piezo-driven hybrid stages, while avoiding their limitations and fully maintaining the standard stages’ travel ranges, maximum load, sample height, speed, drift behavior, capabilities for mounting accessories, and ease of use. This high precision ensures that even the smallest defects can be accurately targeted and analyzed, improving the overall efficiency and effectiveness of the failure analysis process.

  • ZEISS Correlative Microscopy Ecosystem for Multiscale & Multimodal Sample Preparation and Analysis

    ZEISS Correlative Microscopy Ecosystem for Multiscale & Multimodal Sample Preparation and Analysis

Minimizing damage with low kV imaging

Preserve sample integrity with low kV imaging techniques

Imaging photoresists can be challenging due to shrinkage when exposed to an electron beam. This issue can be countered by using ultra low kV for imaging photoresist materials, as reducing the imaging voltage minimizes beam-induced shrinkage. However, this often comes at the cost of reduced image quality. ZEISS GeminiSEM's superior low kV imaging capabilities solve this problem by providing industry-leading low kV imaging, making GeminiSEM the perfect tool for process characterization of photoresists and other beam-sensitive samples. This ensures high-quality imaging while preserving the integrity of delicate materials, enhancing the reliability and accuracy of your analysis.

  • 3D Tomography video at targeted site-specific region-of-interest

High-resolution imaging without field of view limitations

High pixel resolution and distortion-free imaging for large field of view imaging

Achieving high precision and efficiency in large-scale imaging requires a distortion-free, large field of view imaging capability. The ZEISS GeminiSEM's specially designed SEM column provides this with a 12mm FOV and a high pixel resolution of up to 32K x 24K. This capability allows for high-resolution imaging and accurate mapping of large areas through image stitching in a single imaging mode. It facilitates automated workflows, reduces stitching errors in FIB nano-patterning and EBL applications, and is ideal for tasks demanding precision and efficiency.

  • Infographics for subsurface sample preparation and analysis

Contamination-free low kV analysis

Integrated plasma cleaner for fast and effective decontamination

Contamination can significantly degrade image quality in low kV imaging, limiting the achievable resolution. To address this issue, ZEISS FE-SEM systems feature a Plasma Cleaner that effectively combats contamination. The Plasma Cleaner enhances image quality by increasing the achievable resolution through efficient decontamination. It provides fast specimen decontamination, typically taking only 2 to 10 minutes for most samples. Additionally, it offers a thorough decontamination of the stage and chamber, which can be completed in 5 to 60 minutes. The plasma cleaning process is entirely safe for the equipment, including sensitive detectors, ensuring that your system remains in optimal condition while delivering superior imaging performance.

Unmatched stability and ease of use

Keep your images in perfect focus while switching acceleration voltages

Maintaining consistent focus while adjusting acceleration voltages is crucial for efficient workflows. ZEISS FE-SEMs are designed to effortlessly maintain focus during these adjustments. This uncut video demonstrates the seamless transition from 15 kV to 20 V, revealing a consistently sharp and focused image without manual alignment, aside from brightness and contrast adjustments. This capability not only ensures consistent focus but also streamlines workflows, reducing cycle time and effort required for capturing high-quality images, thus unlocking new levels of efficiency and productivity.

  • Infographics for subsurface sample preparation and analysis

Tailored software solutions for Semiconductor analysis

Meet your specific needs with custom solutions from our solutions lab

Unlike other industries, the semiconductor industry is evolving at an unprecedented pace. For this fast-evolving industry, quick and effective responses with advanced solutions and technology are essential to achieve desired results faster and more efficiently. Recognizing the unique challenges in semiconductor analysis, our Solutions Lab provides custom solutions tailored just for you.

Whether it's automation workflows or specific image analysis, we're here to support you in tackling your most complex problems, ensuring peak lab efficiency. We specifically offer end-to-end microscope automation workflows encompassing AI-driven feature detection, navigation, imaging, metrology, and data management. Our comprehensive approach ensures that every aspect of your microscopy needs is covered, allowing you to maximize the potential of ZEISS systems and stay ahead in the dynamic semiconductor landscape.

Scroll the gallery of semiconductor application images

Download the ZEISS failure analysis compendium

Fill up the form below to download now

Form is loading...